I live in Chester, CA on hwy 36 about two hours from Portola, there is a novice blacksmith in Westwood about 20 min from me and I did take lessons from him for awhile and then i passed him as he was also a novice and I had more time to practice. Apr 5, 2020 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! Nov 3, 2020 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! Al Massey. Small Pattern Welded "Damascus" Steel Kife (With NO Power Hammer): I've been into blacksmithing for a little under a year now, and now that I've finally managed to make and acquire adequate tools, I've been able to really start making things (my initial setup was using a … Anhydrous Borax (Na2B4O7) Sodium Tetraborate A mixture of borax and ammonium chloride is used as a flux when welding iron and steel. There are two types of burners available for a gas forge – Venturi and Forced Air. My more recent damascus attempts are somewhere around 25% loss. I was trying to make a throwing knife, very basic with a point, was folding and forge welding for the practice of it. Write Your … It requires speed, precision, and practice. What Flux is right for making Damascus Steel? Forge welding (FOW) is a solid-state welding process that joins two pieces of metal by heating them to a high temperature and then hammering them together. Forge welding is one of those skills it is best taught one on one, hands on. One of my family-members asks me right away if I could make a knife for him, made of damast-steel. Breakdown of What is Included: I am a new knife maker I want to forge all my knives what is the best and cheapest flux to use for Forge welding I heard borax 20 mules is a good cheap flux to use May 29, 2017 #2. I thought i would show … See more ideas about Damascus, Blacksmithing, Metal working. Learn the secrets needed to turn an ordinary piece of steel cable into a striking Damascus billet or blade. I've had much better results with welding in propane--because unless you have a massive forge, it takes quite a fire to get enough steel to weld (and not delaminate). 1972 Forest Ave Pinetop-Lakeside, Arizona. Before welding the seems i cleaned all mating surfaces, and immediately after the last 60 grit flap disc pass i sprayed them down with WD40 Here are the three billets i'm gonna work on. So, to all the smiths who are vastly more experienced than I, are there any methods, practices, and/or tips you can give for forge welding and making damascus by hand? 1045/1084/1045 san mai, and 431/1084/431 san mai. This blacksmithing class will show you how to forge pattern welded laminate blanks popularly known as Damascus. First time forge welding damascus steel in my studio. Day Two you will proceed to forge it into a blade of your own design, learn how to heat treat it and bring out the pattern. Each student will be able to take away all of the laminate blanks they make. These are images of trapped material … Dec 4, 2017 - Explore John P.'s board "Damascus", followed by 2250 people on Pinterest. I thought i would show … Its been really fun, and is a lot nicer than trying to hand weld damascus. Forge welding at 2350-2400f is too hot for any combination of steels. The chance that it will cause irreparable damage is very high. See more ideas about Damascus, Knife making, Blacksmithing. Practice every time you work. Advantages and Shortcomings of Forge Welding. This is the reason why I'm coming with another question: What product do you need for welding pieces together, … I thought i would show … Its been really fun, and is a lot nicer than trying to hand weld damascus. Venturi burners are simple, easy to operate, quiet, and safe. This process will yield a beautiful and unique Damascus knife. Members; 59 1,107 posts; Gender: Male Location: Nova Scotia, Canada Interests: Swords of all kinds, damascus steel (all kinds), fencing, redheads, fiddle music both listening and playing, good Chinese food, pretty Chinese waitresses, Martial arts flicks so bad they're funny, redheads, really bad horror flicks, home-brewed beer and wine, and Futurama. I know it's possible to forge-weld billets by hand, but despite the research I've done, I have yet to find any sort of guide on how best to do it. When this flux for forge welding is used in forge-welding damascus billets and ornamental work it leaves minimal scale It allows for a very clean finish with little cleanup and no inclusions. Damascus welding is done at the high end of the solidus state and is both eutectic as well as fusion welding. I'm looking a making my first stainless damascus, but I don't have a tig welder. ... For the forge welding stage, many people who do any kind of smithing, know the basic safety equipment: gloves, apron, closed toed shoes, etc. The size of the forge is a vital thing to consider. I also have no experience with damascus. Learn techniques that will allow you to �work smarter, not harder�. Here is my newly finished forge, heating up the first billet. These swords are characterized by distinctive patterns of banding and mottling reminiscent of flowing water, sometimes in a "ladder" or "rose" pattern. I am using a coal forge. Sep 19, 2015 - Explore Tom Trevino's board "Damascus" on Pinterest. Hardened and tempering samples has function to strenghtening martensitic transformation, where was founded fine martensite phase in the composite. I cut several pieces of good steel (1084 and 15n20 from AKS) down to about 1 x 3. Burner and Regulator. those that were in the steel before the forge damascus welding began. Here is a highly magnified view of the O-1 layer in the fluxless damascus, where the weld was there is a faint ghostly line left in the phase formations. I don't know I have only a little experience with propane. Its been really fun, and is a lot nicer than trying to hand weld damascus. When I was first learning to forge weld Damascus I had issues every now and again, but haven't had any real issues in the last 10 years with the exception of a feather patter blade I did not long ago. The process was first employed to make small pieces of iron into larger useful pieces by joining them. Here was the process. I watched a well known mastersmith over heat a piece of 5160 and then break it to show the grain size which was very coarse. I had a failed attempt at a “damascus” billet yesterday and I can’t figure out what went wrong. The use of forge welding in blacksmithing comes with several advantages and of course, some shortcomings. Welding - Welding - Forge welding: This original fusion technique dates from the earliest uses of iron. DVD Two disc set 123 minutes It lowers the melting point of the unwanted iron oxide (scale), allowing it to run off, to keep the metals clean during the forging process. Forge welding is one of the most fundamental techniques of blacksmithing, but one of the trickiest to master. Rich S. 2,829. Sep 23, 2005. Vegas Forge produces the finest Damascus steel for sale with a focus on craftsmanship. Technology of forge welding was extended ability to make consistent forge joint. Mar 2, 2017 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! Howeve,r one piece of equipment sometimes goes overlooked. Another big thing is forge type. Our stainless Damascus, carbon Damascus, and Mokume Gane are forged with expertise and careful attention to detail and are available in a stunning array of striking patterns, so whether you’re producing Damascus steel blanks or designing custom jewelry, you’ll find exactly what you need here. Follow Us Begin by making a billet from high carbon steel, folding and forge welding it until you get the desired layer count and pattern. Make sure the volume is large enough so that you can forge swords, Damascus billets, and odd shapes efficiently with less effort. It is, however, necessary for blacksmiths to understand the two faces of forge welding before starting the process. Our most popular flux welding supplies for knife-making. Make it an exercise and when you need it for a project you will have the skill. Forge welding damascus. Call+1 928-537-8877. The ideal forge welding flux for making Damascus steel. Damascus steel was the forged steel of the blades of swords smithed in the Near East from ingots of Wootz steel either imported from Southern India or made in production centres in Sri Lanka, Merv or Khorasan. The closest thing for me is welding in high carbon bits for axes. 1084/15n20 PW. I agree with you that forge welding without flux is valid. Forge welding is usually employed in the production of various cookware. Go step by step through the process of forge welding cable Damascus. Otherwise we're always "Forge Welding dry." I'm just wondering If it will still work to stick weld the can around it. 16 oz. There is a lot of forge welding and power hammer work with this class. May 31, 2017 #8. The structure of normalize damascus steel is ferritic with secondary cementite grains and pearlite. But like you mentioned it might be best when doing damascus that way to use a propane forge. It may also consist of heating and forcing the metals together with presses or other means, creating enough pressure to cause plastic deformation at the weld surfaces. Check out Can damascus - or welding up all the seams on clean steel = no flux at all. The eutectic welding comes from things like the alloys causing the surfaces to fuse at a slightly lower point, and the fusion welding comes from the liquification of the surfaces occurring at a lower temperature due to the pressure applied by forging. The object is to learn to create and manipulate pattern in steel during the class. Being new to knife making and forge welding Damascus knife blades, I see references to Welding with no flux, welding with Borax, welding with WD40, and Kerosene.Could some of the experts members detail how they prepare the blade material stack for a, Dry welding (no flux) , b, borax and other commercial welding compounds, c, WD-40 and, d, Kerosene. I’m a little bummed. The parts to be joined were first shaped, then heated to welding temperature in a forge and finally hammered or pressed together. Cable Damascus: The modern connotation of Damascus steel is different from the original Damascus of the past. In a forge and finally hammered or pressed together welding is done at the high end the! A flux when welding iron and steel knife making, blacksmithing, Metal working a failed attempt at “damascus”. Welding Damascus steel in my studio welded laminate blanks popularly known as Damascus employed in the composite for is... 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